OrtholiteCirqlLogo

A Manufacturing Process That’s Pure Genius

A Revolution in Sustainable Footwear Production and Process.

Cirql’s patented manufacturing process is ingeniously simple, the world’s first zero waste production and industrially compostable comfort and performance foam technology.

Cirql pellets are made from industrially compostable and biodegradable biopolymers

Pellets are melted and mixed with liquid nitrogen under extreme pressure

Combined molten mass is injected into a dedicated steel mold cavity at ballistic speed

Efficient cycle times reduce energy consumption and create a finished part with no curing times.

Modernized factories for better business.

OrthoLite Cirql’s chemical free foaming process utilizes nitrogen (from the air we breathe) combined with renewable energy. No hazardous or toxic chemical additives are used in the Cirql creation process unlike conventional foaming methods presently used.

Injection Process

Bio-polymer pellets are melted and mixed with liquid nitrogen under extreme pressure, the combined molten mass is injected into a dedicated steel mold cavity at ballistic speed that results in incredibly efficient cycle times that reduce energy consumption and creates a finished part with no curing times or waste.

The technology is available to footwear brands that share a vision for the future of sustainable footwear.

Cirql is helping to move the industry toward true circularity while reducing our collective carbon footprint.

Be an industry leader.

INVEST IN A TRUE END-OF-LIFE SOLUTION FOR YOUR BRAND OR FACTORY.

Contact Us